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GB/T2039, GB/T 20120, EN ISO 204 and ASTM E139 etc
Structure
This creep and rupture tester is equipped with main frame, high-temperature furnace, water cooling system, temperature control system, measurement & control system and computer system, etc.
1. Load frame
a. Load frame of double column, working bench and upper crossbeam forms a compact loop frame with high stiffness.
b. With harmonic wave reducer and synchronous belt drives-pulleys decelerator, the drive drives nut rotating by motor to move the ball screw up and down. By the no-backlash & stable transmission and quick response, the precision control of test load (or deformation) can be assured.
c. Direction joint for auto-centering on the pull-rod guarantees the efficiency of coaxiality.
2. Measurement control system
a. The electronic creep and rupture testing machine has high resolution on load and deformation measuring (24bits) and has no shift between outside and inside. The whole stroke resolution has no change and can be set according to users’ requirements.
b. The electronic creep and rupture testing machine adopts highly precise load cell and long time stability.
c. Double direction extensometer adopts digital micrometer (or differential transformer) with the characters of high precision, anti-heat and high anti-jamming. The guide part of extensometer has fine stiffness so as to guide rolling bearing easily.
d. The electronic creep and rupture testing machine has the functions of automatic zeroing and calibration.
e. The electronic creep and rupture testing machine has the protecting methods of overload, over-stroke, over voltage, over flow and over heat etc.
f. Equipped with timing device, this electronic creep & rupture testing machine will begin to time and display if the load reaches the set value.
g. The electronic creep & rupture testing machine can be equipped with position limit switch or alarming control and interlock protectors between every executive parts.
h. Equipped with UPS (Uninterrupted Power Supply), the descending furnace temperature and shrinking specimen can raise the test load in case the electric furnace is suddenly power off. If the test load increases to 0.1% (Set value), the loading system will start to make the test load return to the original set value. So it can automatically keep the test load and alarm to avoid the damage to the specimen and testing machine.
i. Adopting digital measurement & control meter and low noise transducer, there is a smaller system flow to ensure its enduring work of creep & rupture test.
3. Main function
a. The multiple sets of creep and stress-rupture testing machine can complete the auto-measurement of temperature and collect the deformation data of the machines.
b. The multiple sets of creep and stress-rupture testing machine can complete the real time monitor for the temperature, deformation data, real time display, alarm and control for the data of each testing machine.
c. The multiple sets of creep and stress-rupture testing machine can process the data collected and report to the users.
d. Equipped with computer in the server end, the multiple sets of creep and stress-rupture testing machine can realize uniform data processing for the test data from multiple sets of testing machines.
4. System data process:
This system software carries on the detailed analysis for high-temperature creep and stress rupture test. The electronic creep & rupture testing machine is designed more rationally by ideal data flow combined with the object-oriented software. By the multithreading scheme which performs data collection, data display, image display and data saving synchronously, the electronic creep & rupture testing machine can save the system sources of computer hardware effectively.
5. System database hold:
Inter-base performs data saving by using multifunctional database management system. Compared with other smaller mode desktop databases such as Access, Foxbase or files, this system software has powerful advantages, especially in large demands for data capacity and data managements. And it’s also based on the developing trend of future software.
Load frame consists of double column, working bench and upper crossbeam closed-loop frame with high stiffness.
After by harmonic wave reducer and synchronous belt drives-pulleys decelerating, the drive drives nut rotating by servo motor to make the ball screw move up & down. As the no-backlash & stable transmission and fast speed response, the precision control of test load (or deformation) can be assured.
Direction joint using for auto-centering on the pull-rod can guarantee the co-axiality effectively.
No special foundation, with vibration isolation with neoprene waffle pads.
Model | ECR-30 | ECR-50 | ECR-100 | ECR-200 |
Max. Load | 30kN | 50kN | 100kN | 200kN |
Effective measuring range | 1%~100%FS | |||
Relative error of the load display | ≤ ±1% (or ±0.5%) | |||
Load resolution | 1/300000 of the Max. Load | |||
Load stability | ≤±0.5%(or ±0.2%) | |||
Load shift | 4×10-4/24h(under constant temperature) | |||
Load rate | 3000N/s | |||
Chuck speed range | 0.001~100mm/min | |||
Chuck speed accuracy | ±0.5% | |||
Chuck travel | 200mm | |||
Chuck ment | ≤10% | |||
Standard Size of specimen | Creep test: φ10x100mm; Rupture strength test: φ10x50mm; Different adaptors can be provided per the required standards; | |||
Load frame dimension | 800x650x2350mm | |||
Column clearance | 480mm | |||
Column diameter | φ70mm | |||
Load frame weight | Approx. 850kg | |||
Deformation timing | Above 7000hrs | |||
Timing error | ±0.1% | |||
High temperature furnace & Temperature-controller | ||||
Temperature range | 200-900°C/200-1100°C /200-1200°C | |||
Length of effective soaking zone | Min. 100mm(Max.300mm) | |||
Furnace pipe & electric furnace size: | Furnace inner chamber: φ90mm×380mm (L), Furnace outside: φ300mm ×420mm (L) | |||
Furnace shell temperature | ≤90°C | |||
Temperature-controller | SHIMADEN, Japan with Sensitivity of 0.1°C | |||
Thermal couple | K type, 3 pcs | |||
Deformation measuring | By LVDT Heidenhain from Germany | |||
Max. deformation | 5mm or 10mm | |||
Deformation accuracy | ±1um | |||
Deformation resolution | 1um | |||
Power | Load frame 220V±10%, 50Hz, 0.4kw Furnace 380V±10%; 50Hz±2%, 3KW |
Electromechanical Universal Testing Machine
Hydraulic Universal Testing Machine
Impact Testing Machine
Dynamic Testing System
Creep and Rupture Testing Machine
Compression Testing Machine
Upset Testing Machine
Bending Testing Machine
Torsion Testing Machine
Cupping Testing Machine
Spring Testing Machine
Friction Wear Testing Machine
Hydrostatic Pressure Testing MAchine
Load Cell Calibration System
Hardness Tester
Axial Extensometer
High Temperature Axial Extensometer
Fracture Mechanics Clip-on Gages
Deflection Gages(Deflectometers)
Transverse and Diametral Extensometers
High Temperature Transverse and Diametral Extensometers
Rock,Concrete and Asphalt Extensometers
Averaging,bi-axial and axial torsional extensometers
Bolt prool,lap shear and specialty extensometers
Custom Extensometers
Knife Edges for Extensometers
Interface Electronics and Signal Conditioners
Calibrators
Calibration References
Laser Extensometers
Video Extensometers
Sample Preparation Machine